Custom Kraft Mailer Boxes

Updated 2026-10-06

Custom kraft mailer boxes are self-locking corrugated shipping boxes made from unbleached brown kraft board, used by online stores and subscription brands that want a natural, unboxing-ready look. They come in E-flute or B-flute with printing outside, inside or both. Send your size and artwork and a Vorex specialist replies with pricing.

Natural unbleached kraft look
Self-locking, no tape needed
Printed inside and out
Made to your exact size

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Size, quantity and email. We reply with pricing and options.

Ships to the USA and CanadaNo obligation

Why online brands ship in kraft mailer boxes

A kraft mailer box is a one-piece corrugated box with a hinged lid, dust flaps and front locking tabs that fold together without tape. The fluted core cushions products against knocks in the parcel network, while the unbleached brown liner gives an honest, earthy finish. Because the same box works as both shipper and presentation box, custom kraft mailing boxes suit direct-to-consumer brands that want one package to survive transit and still look intentional when the customer opens it.

E-flute is the usual choice for apparel, cosmetics and small accessories because it stays thin, folds crisply and takes print well. B-flute adds crush strength for heavier items such as candles, jars or books. Kraft liners carry one- or two-color ink cleanly, and dark inks look especially sharp on the brown surface. If you need brighter color, ask about a white inner liner so the inside print pops while the outside keeps its custom kraft shipping box character.

Design for the brown base rather than against it. Black, white and deep colors read well on kraft, while pale pastels tend to fade into the board. Many brands keep the outside minimal, with a logo and return address, then print a pattern or thank-you message inside the lid. Add a printed insert or tissue for a fuller reveal. A digital proof shows exactly how your custom printed kraft mailer boxes will look before production starts.

Popular uses

Subscription box shipments
Apparel and accessories ecommerce orders
Handmade soap and candle shipments
Coffee and tea sampler kits
Influencer and PR mailers
Books and stationery orders

Specifications

Size	Made to your exact inside dimensions (L × W × H)
Materials	Paperboard (SBS), kraft, corrugated (E, B or double wall), rigid chipboard
Printing	Full colour CMYK, Pantone (PMS) spot colours, inside and outside printing
Finishes	Matte, gloss or soft-touch lamination, spot UV, foil stamping, embossing, debossing
Add-ons	Window cut-outs, inserts, handles, custom tissue paper and stickers
Proof	Digital proof on your dieline before production

Request pricing for custom kraft mailer boxes

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Options for custom kraft mailer boxes

Mailer styles

Choose a roll-end front tuck mailer with locking ears, a double-sided tuck mailer, or a tear-strip version that opens cleanly and helps customers spot tampering.

Flute and board

E-flute keeps walls slim for lighter goods and crisp print, while B-flute adds stacking strength for heavier products. Both use natural unbleached kraft liners.

Printing

Print your logo and artwork on the outside, inside or both. Kraft suits one- and two-color designs; ask about full-color printing for detailed artwork and photography.

Finishes

Kraft is usually left uncoated for a tactile, natural feel. Ask about water-based coatings or spot details when you want a subtle sheen on part of the design.

Inserts and add-ons

Add die-cut cardboard inserts to hold bottles or jars in place, plus printed cards, tissue paper, stickers or a tear strip to finish the unboxing.

Eco options

Kraft mailers are paper-based and widely recyclable where facilities exist. Ask about recycled-content liners and water-based inks to keep the whole package paper-first.

How it works

Ordering custom kraft mailer boxes

Get a free quote

Request a quote
Tell us the box style, size, quantity and where it ships.
Get pricing and a proof
A specialist confirms options and sends a digital proof of your design.
Approve and print
Nothing goes to press until you approve the proof.
Delivered to your door
Boxes ship to your address in the USA or Canada.

FAQ

Custom Kraft Mailer Boxes: questions answered

Still unsure? Ask a packaging specialist.

What are kraft mailer boxes made of?

Kraft mailer boxes are made from corrugated board faced with unbleached kraft paper liners. The fluted middle layer gives cushioning and stacking strength, while the brown liner gives the natural finish. E-flute is common for lighter products and B-flute for heavier ones.

Can you print in color on kraft mailer boxes?

Yes. Kraft takes color printing, but the brown base mutes lighter shades, so dark inks and bold shapes read most clearly. For bright full-color artwork, ask about a white inner liner or a white kraft board and we will show the result on a digital proof.

Are kraft mailer boxes strong enough for shipping?

Corrugated kraft mailers are built to ship on their own without an outer carton. Strength depends on flute and size, so tell us what the product weighs and how it ships, and a specialist will recommend E-flute or B-flute for your order.

Do kraft mailer boxes need tape?

Most kraft mailers close with front locking tabs and dust flaps, so they hold shut without tape for presentation. Many brands still add a branded sticker or a strip of paper tape for carrier handling, or choose a tear-strip style for secure opening.

How do I get pricing for custom kraft mailer boxes?

Send your box dimensions, the quantity you are considering, print sides and any inserts through the quote form. A Vorex specialist replies with pricing and can help with the dieline and artwork, and you approve a digital proof before production.

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