Custom Die Cut Mylar Bags

Updated 2026-10-05

Custom die cut mylar bags are printed barrier pouches cut into a unique outline, such as a character, fruit or logo shape, used by snack, candy and cannabis brands. They keep zippers, tear notches and heat seals while the shape does the branding. Share your outline, size and artwork, and a specialist replies with pricing.

Pouch cut to your outline
Zipper and heat seal kept
Stands out on pegboards
Proof shows the exact shape

Get a free quote in minutes

Size, quantity and email. We reply with pricing and options.

Ships to the USA and CanadaNo obligation

Why choose a shaped mylar pouch

A rectangle is the default for every pouch on the shelf, which is exactly why a shaped one gets noticed. Custom die cut mylar bags start as a standard laminated pouch, then the outer edge is cut to follow your artwork, whether that is a mascot, a fruit, a bottle or your logo. The seal follows the cut line, so the bag still holds product securely and closes with a zipper below the top edge.

Custom shape die cut mylar bags work in flat and stand-up formats, though bold outlines are easiest on flat pouches. Metallized films give a bright base for full-color art, and matte or soft-touch finishes make illustrated characters look printed rather than glossy. Holographic film works well for candy and novelty products. Keep sharp interior points and thin necks to a minimum, because the heat seal needs enough width around the product area to stay strong.

The design should read even at a glance on a hook. Put the product name inside the main body of the shape, not in a narrow extension, and keep small print on the back. For wholesale runs with several flavors, keep one outline and change colors and flavor names, which avoids a new cutting die for each variant. Cannabis and food labeling rules vary by state and province, so check current requirements before approving artwork.

Popular uses

Candy and gummies
Snack and chip samples
Cannabis flower and edibles
Kids' novelty treats
Promotional giveaways
Pet treats

Specifications

Size	Made to your size and fill volume
Materials	Mylar (metallised), kraft paper, clear or matte film, holographic
Printing	Full colour digital or plate printing, front and back
Features	Zip lock, tear notch, hang hole, window, gusset; child-resistant zippers on request
Finishes	Matte, gloss, soft-touch, spot gloss, holographic
Proof	Digital proof before production

Request pricing for custom die cut mylar bags

Make it yours

Options for custom die cut mylar bags

Shaped outlines

Characters, fruit, bottles, logos or any outline from your artwork, cut around a sealed product area large enough to hold your fill weight.

Pouch formats

Flat die cut pouches for bold silhouettes, or stand-up shaped pouches with a bottom gusset where the bag needs to stand on a shelf.

Film choices

Metallized films for barrier and bright color, holographic film for a novelty shimmer, and matte or soft-touch surfaces for illustrated designs.

Printing

Full-color printing front and back, with the cut line shown on your digital proof so the artwork, bleed and shape line up exactly.

Closures

Press-to-close zippers, tear notches and hang holes placed inside the shape so they work without breaking the outline you designed.

Child-resistant options

For cannabis and some edibles, requirements vary by region. Ask about child-resistant zipper options and check current rules for your product.

How it works

Ordering custom die cut mylar bags

Get a free quote

Request a quote
Tell us the box style, size, quantity and where it ships.
Get pricing and a proof
A specialist confirms options and sends a digital proof of your design.
Approve and print
Nothing goes to press until you approve the proof.
Delivered to your door
Boxes ship to your address in the USA or Canada.

FAQ

Custom Die Cut Mylar Bags: questions answered

Still unsure? Ask a packaging specialist.

What is a die cut mylar bag?

It is a laminated barrier pouch whose outer edge is cut to a custom outline instead of a plain rectangle. The heat seal follows the shape, so the bag still closes securely, often with a zipper, while the silhouette itself becomes part of the branding.

How do I make custom mylar bags in a custom shape?

Start with your artwork and the product's fill weight. We plan a sealed product area that holds the contents, draw the cut line around your design, and send a digital proof showing the outline. Once you approve it, the bags are printed and cut to that shape.

Can die cut mylar bags have a zipper?

Yes. The zipper is placed across the widest part of the shape below the tear notch, so the bag opens and recloses normally. Very narrow tops may not fit a zipper, and we flag that on the proof if your outline needs adjusting.

Can I order custom die cut mylar bags wholesale with different flavors?

Yes. The most efficient approach is one outline with different printed designs for each flavor. Send the quantity per design and a specialist replies with pricing for the full wholesale run and any variants, along with notes on the shape.

How do I request pricing for shaped mylar bags?

Send your outline or artwork, approximate size, fill weight, features and quantity through the quote form. A specialist checks the shape for sealing and zipper placement and replies with pricing, followed by a digital proof.

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