Custom Vial Boxes

Updated 2026-10-06

Custom vial boxes are printed cartons with fitted inserts that pharmaceutical, research, cosmetic and fragrance companies use to package glass or plastic vials. Options include single-vial tuck-end cartons, multi-vial kits with die-cut card or foam trays, sleeve-and-tray boxes and rigid sample sets. Send your vial dimensions, count per box and artwork, and a specialist replies with pricing.

Inserts hold each vial upright
Single vials or multi-vial kits
Space for labels and codes
Ask about tamper-evident seals

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How custom vial boxes keep small vials safe

Vials are small, often glass and usually filled with something valuable, so the box must stop them from moving or touching each other. Custom vial boxes use an insert with a cavity for each vial, made to your exact vial diameter and height. That holds them upright, protects caps and crimps, and lets a user lift one vial out without disturbing the rest.

Single vials usually go in tuck-end or auto-lock cartons in SBS paperboard with a card collar insert. Multi-vial kits use a sleeve-and-tray or two-piece box with a die-cut card or foam tray holding a row or grid. Custom vial boxes with inserts for fragrance and cosmetic samples can use rigid boxes for a premium discovery set. Pharmaceutical and research products may need specific labeling, tamper evidence or storage information; requirements vary, so check current rules and ask about tamper-evident options.

Vial packaging is usually functional first. Keep the product name, strength or volume and count easy to read, and leave clear panels for labels, lot numbers and expiry dates that may be applied later. For sample sets and fragrance vials, a printed lid lining and foil logo turn the same insert into a gift-ready kit. A printed card in the lid can list what each vial contains, which helps when vials look alike.

Popular uses

Pharmaceutical and injectable vials
Research and lab sample kits
Fragrance and perfume sample sets
Cosmetic serum vials
Essential oil sample vials
Diagnostic and test kits

Specifications

Size	Made to your exact inside dimensions (L × W × H)
Materials	Paperboard (SBS), kraft, corrugated (E, B or double wall), rigid chipboard
Printing	Full colour CMYK, Pantone (PMS) spot colours, inside and outside printing
Finishes	Matte, gloss or soft-touch lamination, spot UV, foil stamping, embossing, debossing
Add-ons	Window cut-outs, inserts, handles, custom tissue paper and stickers
Proof	Digital proof on your dieline before production

Request pricing for custom vial boxes

Make it yours

Options for custom vial boxes

Box styles

Single-vial tuck-end and auto-lock cartons, sleeve-and-tray kits, two-piece boxes and rigid sample boxes, each made to your vial size and count.

Inserts

Die-cut card collars, card trays and foam inserts with one cavity per vial keep each vial upright and separated in transit and storage.

Materials

White SBS paperboard for sharp small text, kraft for natural brands, and rigid chipboard wrapped in printed paper for premium sample sets.

Printing

Full-color or Pantone printing with clear product names and volumes, plus open panels for labels, lot numbers and expiry dates added later.

Finishes

Matte or gloss lamination, spot UV and foil stamping for cosmetic and fragrance kits, or uncoated areas for printed or stamped codes.

Security options

Ask about tamper-evident seals and labels. Requirements vary by product and market, so confirm which features your vials need before ordering.

How it works

Ordering custom vial boxes

Get a free quote

Request a quote
Tell us the box style, size, quantity and where it ships.
Get pricing and a proof
A specialist confirms options and sends a digital proof of your design.
Approve and print
Nothing goes to press until you approve the proof.
Delivered to your door
Boxes ship to your address in the USA or Canada.

FAQ

Custom Vial Boxes: questions answered

Still unsure? Ask a packaging specialist.

What insert holds vials in a box?

Die-cut card collars or trays with one hole per vial are the most common, and foam inserts suit fragile glass or larger kits. The insert is cut to your vial diameter and height so each vial stands upright and separate.

Can you make boxes for 10ml or 3ml vials?

Yes. Vorex makes vial boxes to your exact vial dimensions, whether they are small sample vials or larger ones. Share the diameter, height including the cap and the count per box, and the insert is planned around them.

Do vial boxes need special labeling?

It depends on the product. Pharmaceutical and research vials often have specific labeling and storage requirements that vary by market, so check the current rules. Supply your text, and leave space for labels or codes applied later.

Can a vial box hold several vials as a kit?

Yes. Sleeve-and-tray and two-piece boxes with a card or foam tray can hold a row or grid of vials, plus a leaflet or instructions card. Share the count and layout you want and the tray is designed for it.

How do I get a quote for custom vial boxes?

Send your vial dimensions, count per box, style, quantity and artwork through the quote form. A Vorex specialist replies with pricing, and a digital proof shows the insert layout and artwork placement before production begins.

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