Custom Tray and Sleeve Boxes

Updated 2026-10-06

Custom tray and sleeve boxes are two-part boxes where an inner tray slides out of a printed outer sleeve, used for chocolates, jewelry, cosmetics, stationery and gift sets. They come in folding paperboard or rigid board, with ribbon pulls, inserts and premium finishes. Send your product size and artwork, and Vorex replies with pricing.

Slide-out drawer reveal
Paperboard or rigid build
Ribbon pulls and inserts
Sleeve printed to your design

Get a free quote in minutes

Size, quantity and email. We reply with pricing and options.

Ships to the USA and CanadaNo obligation

Why a sliding tray makes the unboxing

A tray and sleeve box has two parts: an open tray that holds the product and a tube-like sleeve that slides over it. Pushing the tray out creates a slow, drawer-style reveal that customers remember. The sleeve doubles as a large printable surface for branding, and it keeps the tray closed without tape or glue. Custom sleeve and tray boxes are used for chocolate, jewelry, candles, cosmetics sets and premium gifts.

Folding paperboard trays and sleeves are light, ship flat and suit retail products with full-color print. Custom sleeve and tray rigid boxes use thick chipboard wrapped in printed paper, which gives a heavier, luxury feel for jewelry, watches and corporate gifts. Kraft board suits natural brands. A ribbon pull or thumb notch helps the tray slide smoothly, and inserts hold each item in its own cavity.

Use the sleeve as the brand billboard and the tray as the surprise. A minimal sleeve with a foil logo, paired with a brightly printed tray interior, creates contrast when opened. A die-cut window in the sleeve can preview the product. Our team will set artwork on both dielines so the panels line up, and you approve a digital proof before production.

Popular uses

Chocolate and truffle assortments
Jewelry and watch gifts
Cosmetic and skincare sets
Candle and soap gifts
Stationery and playing cards
Corporate and event gift kits

Specifications

Size	Made to your exact inside dimensions (L × W × H)
Materials	Paperboard (SBS), kraft, corrugated (E, B or double wall), rigid chipboard
Printing	Full colour CMYK, Pantone (PMS) spot colours, inside and outside printing
Finishes	Matte, gloss or soft-touch lamination, spot UV, foil stamping, embossing, debossing
Add-ons	Window cut-outs, inserts, handles, custom tissue paper and stickers
Proof	Digital proof on your dieline before production

Request pricing for custom tray and sleeve boxes

Make it yours

Options for custom tray and sleeve boxes

Construction

Folding paperboard tray and sleeve for light retail items, or rigid chipboard wrapped in printed paper for a heavier luxury presentation.

Materials

SBS paperboard, kraft paperboard or rigid chipboard with specialty wrap papers, chosen to suit your product weight and brand style.

Printing

Full-color printing on the sleeve, tray and tray interior, so the outside branding and inside reveal work as one design.

Finishes

Matte, gloss or soft-touch lamination with foil stamping, embossing or spot UV on the sleeve for a premium, tactile finish.

Inserts and pulls

Add foam, paperboard or molded inserts with cavities, plus ribbon pulls or thumb notches so the tray slides out easily.

Eco options

Paperboard and kraft builds are widely recyclable where facilities exist. Ask about paper-based inserts in place of foam. Kraft sleeves suit natural brands.

How it works

Ordering custom tray and sleeve boxes

Get a free quote

Request a quote
Tell us the box style, size, quantity and where it ships.
Get pricing and a proof
A specialist confirms options and sends a digital proof of your design.
Approve and print
Nothing goes to press until you approve the proof.
Delivered to your door
Boxes ship to your address in the USA or Canada.

FAQ

Custom Tray and Sleeve Boxes: questions answered

Still unsure? Ask a packaging specialist.

What is a tray and sleeve box?

It is a two-piece box made of an inner tray that holds the product and an outer sleeve that slides over it. Customers push the tray out to open it, which gives a drawer-like unboxing.

What is the difference between paperboard and rigid tray and sleeve boxes?

Paperboard versions are lighter, ship flat and suit everyday retail products. Rigid versions use thick chipboard wrapped in printed paper, feel heavier and are used for luxury gifts and jewelry. A specialist can help you choose.

Can I add a ribbon pull to the tray?

Yes. A ribbon pull attached to the tray makes it easy to slide out and adds a premium detail. A thumb-notch cutout on the sleeve is another simple option. Ribbon color can be matched to your brand palette for a coordinated look.

Can tray and sleeve boxes have inserts?

Yes. Paperboard, foam or molded inserts can be cut with cavities for each item, which keeps chocolates, jewelry or bottles organized and secure inside the tray. Paper-based inserts are available if you prefer to avoid foam, and the cavities are shown on the proof.

How do I get pricing for tray and sleeve boxes?

Send your product dimensions, quantity, preferred build, finishes and artwork through the quote form. A Vorex specialist replies with pricing and sends a digital proof before production. Mention any ribbon pull, window or insert so the quote reflects the complete box.

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